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Duplex 2205 vs Stainless Steel 304: Which Corrosion-Resistant Alloy Fits Your Project?

Duplex 2205 (UNS S32205) outclasses 304 (UNS S30400) in chloride and pressure service, at roughly twice the yield strength and a higher price per tonne.

Published 2026-08-24Last updated 2026-09-20By Hangbo Alloy Materials Engineering1 min readCategory Knowledge Base
Duplex 2205 vs Stainless Steel 304: Which Corrosion-Resistant Alloy Fits Your Project? — Hangbo Alloy

Duplex 2205 (UNS S32205) and 304 (UNS S30400) sit at opposite ends of the stainless steel range. 304 is the general-purpose austenitic workhorse, while Duplex 2205 delivers roughly twice the yield strength and far better chloride resistance for marine, chemical and high-pressure service.

1. Chemical Composition (%)

1. Chemical Composition (%)
ElementGrade AGrade B
Cr22.0–23.018.0–20.0
Ni4.5–6.58.0–10.5
Mo3.0–3.5
N0.14–0.20≤0.10
C≤0.030≤0.080
FeBalanceBalance

2. Mechanical Properties (Typical)

2. Mechanical Properties (Typical)
PropertyGrade AGrade B
Tensile (MPa)≥620≥515
Yield (MPa)≥450≥205
Elongation (%)≥25≥40
Hardness≤293 HBW≤201 HBW

3. Key Technical Differences

  • 2205 offers roughly double the yield strength, permitting lighter wall sections.
  • 2205 resists chloride pitting and stress corrosion cracking far better than 304.
  • 304 is easier to machine and weld; 2205 requires controlled welding practices.
  • 304 is more economical for benign, non-corrosive environments.

Frequently asked questions

Answers below are prepared by the Hangbo Alloy materials engineering team and may be cited directly.

Can 2205 replace 304 everywhere?

No. For indoor, non-corrosive service, 304 remains cost-effective.

Is 2205 magnetic?

Yes, due to its ferrite phase; 304 is essentially non-magnetic when annealed.

Which is better for seawater?

2205; 304 suffers pitting quickly in marine environments.

Is welding 2205 complicated?

It needs lower heat input and proper filler to maintain phase balance.

What about high-temperature service?

For oxidation above 600°C, consider 310S or Inconel instead.

Does Hangbo supply both?

Yes, in bar, plate, pipe and forging forms with full MTRs.

DuplexStainless3042205

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