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Titanium Grade 5 (Ti-6Al-4V) vs Inconel 718: Lightweight Titanium vs Heat-Resistant Superalloy

Titanium Grade 5 (Ti-6Al-4V) delivers an exceptional strength-to-weight ratio for lightweight structures. Inconel 718 dominates where extreme temperature and co

Published 2026-09-08Last updated 2026-09-20By Hangbo Alloy Materials Engineering1 min readCategory Knowledge Base
Titanium Grade 5 (Ti-6Al-4V) vs Inconel 718: Lightweight Titanium vs Heat-Resistant Superalloy — Hangbo Alloy

Titanium Grade 5 (Ti-6Al-4V) delivers an exceptional strength-to-weight ratio for lightweight structures. Inconel 718 dominates where extreme temperature and corrosion resistance are non-negotiable. Here is the comparison every aerospace and engine designer needs.

1. Chemical Composition Comparison (%)

1. Chemical Composition Comparison (%)
ElementTitanium Gr5 (Ti-6Al-4V)Inconel 718 (UNS N07718)
Titanium (Ti)Balance
Aluminum (Al)5.5 – 6.750.20 – 0.80
Vanadium (V)3.5 – 4.5
Nickel (Ni)50.0 – 55.0
Chromium (Cr)17.0 – 21.0
Iron (Fe)≤0.40Balance
Nb+Ta4.75 – 5.50

2. Mechanical Properties (Typical, Annealed / Aged)

2. Mechanical Properties (Typical, Annealed / Aged)
PropertyTitanium Gr5Inconel 718
Tensile Strength (MPa)≥895≥1240
Yield Strength 0.2% (MPa)≥828≥1034
Elongation (%)≥10≥12
Density (g/cm³)4.438.19
Max Service Temp~400°C~700°C

3. Key Technical Differences

  • Weight: Grade 5 is less than half the density of 718 — a massive advantage for rotating and airborne parts.
  • Temperature: 718 retains strength to 700°C; Grade 5 is limited to ~400°C.
  • Corrosion: Both are excellent; Grade 5 is superb in seawater, 718 in high-temp oxidation and acids.
  • Cost: Grade 5 is generally less expensive than 718 despite titanium's reputation.

5. Key Application Areas

Titanium Grade 5 (Ti-6Al-4V) application areas

  • Aircraft airframe and engine compressor components
  • Marine and seawater structural parts
  • Medical implants and surgical devices
  • Sporting goods and high-performance automotive components

Inconel 718 application areas

  • Turbine discs, blades, and hot-section engine parts
  • Rocket engine and propulsion components
  • Oil & gas downhole tools and high-strength fasteners
  • High-temperature aerospace and industrial hardware

Frequently asked questions

Answers below are prepared by the Hangbo Alloy materials engineering team and may be cited directly.

Why use titanium instead of Inconel?

For weight savings — Grade 5 components can be less than half the weight of 718 for the same strength.

Can Grade 5 replace 718 in jet engines?

Only in lower-temperature sections (compressor, airframe); turbine hot sections require 718 or higher superalloys.

Which is easier to machine?

Both are difficult; Grade 5 is gummy, 718 work-hardens aggressively.

Is Grade 5 weldable?

Yes with proper inert gas shielding; 718 requires careful post-weld heat treatment.

Which has better seawater corrosion resistance?

Both are excellent; Grade 5 is slightly better in pure seawater, 718 better in hot acidic chloride.

Does Hangbo supply both?

Yes, in bar, sheet, plate, forgings, and precision-machined aerospace components.

InconelTitanium

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